Siemens PCS 7
Siemens PCS 7
Intelligent Automation. Unified Control. Scalable Operations.
As a Siemens System House and Solutions Partner, we provide a full suite of PCS 7 services that support the entire lifecycle—from system design and engineering to modernization, optimization, and long-term support. Whether you're planning a greenfield project, upgrading an existing system, or improving performance, we enable clients to build secure, future-ready automation infrastructures that maximize value and uptime.
Products and Technology Expertise
Products and Technology Expertise
Products and Technology Expertise
Core PCS7 Offerings
Core PCS7 Offerings
Core PCS7 Offerings
System Design & Engineering
Custom PCS 7 solutions designed for your process needs—scalable, fault-tolerant, and tested through virtual commissioning for seamless deployment.
Read More
Custom PCS 7 architectures tailored to your unique process and operational requirements
Scalable, modular solutions that accommodate future expansions and upgrades
Development of robust control strategies, I/O configurations, and fault-tolerant designs
Simulation and Factory Acceptance Testing (FAT) using virtual commissioning tools
Read More
Custom PCS 7 architectures tailored to your unique process and operational requirements
Scalable, modular solutions that accommodate future expansions and upgrades
Development of robust control strategies, I/O configurations, and fault-tolerant designs
Simulation and Factory Acceptance Testing (FAT) using virtual commissioning tools
Installation & Commissioning
On-site installation and integration with thorough testing and validation to ensure reliable, standards-compliant system performance.
Read More
Streamlined on-site installation with minimal impact on production operations
Comprehensive loop testing, system validation, and performance verification
Full integration of control cabinets, PLCs, HMIs, and field devices
Site Acceptance Testing (SAT) aligned with global standards
Read More
Streamlined on-site installation with minimal impact on production operations
Comprehensive loop testing, system validation, and performance verification
Full integration of control cabinets, PLCs, HMIs, and field devices
Site Acceptance Testing (SAT) aligned with global standards
Migration & System Upgrades
Migration from to the latest PCS 7 platform, with phased upgrades, asset modernization, and ensured business continuity.
Read More
Smooth migration from legacy DCS or outdated PCS 7 versions to the latest platform
Proven, low-risk migration strategies that ensure business continuity
Compatibility analysis, benchmarking, and phased transition planning
Retrofitting and modernization of existing assets to improve performance and reliability
Read More
Smooth migration from legacy DCS or outdated PCS 7 versions to the latest platform
Proven, low-risk migration strategies that ensure business continuity
Compatibility analysis, benchmarking, and phased transition planning
Retrofitting and modernization of existing assets to improve performance and reliability
IT/OT Integration
Integration with enterprise and edge systems for real-time data visibility, traceability, and informed operational decisions.
Read More
Secure, seamless integration with enterprise systems such as MES, ERP, SCADA, and IIoT
Real-time data acquisition and visibility for operational decision-making
Unified architecture for plant-wide transparency and traceability
Integration with data historians, OPC UA, MQTT, and edge computing platforms
Read More
Secure, seamless integration with enterprise systems such as MES, ERP, SCADA, and IIoT
Real-time data acquisition and visibility for operational decision-making
Unified architecture for plant-wide transparency and traceability
Integration with data historians, OPC UA, MQTT, and edge computing platforms
Maintenance & Lifecycle Support
Predictive maintenance and 24/7 support with analytics, remote diagnostics, and regular system updates for maximum reliability.
Read More
Preventive maintenance programs and recurring health diagnostics
24/7 expert support and remote diagnostics for rapid issue resolution
Regular system updates, firmware patches, and version control
Predictive maintenance strategies using data-driven analytics
Read More
Preventive maintenance programs and recurring health diagnostics
24/7 expert support and remote diagnostics for rapid issue resolution
Regular system updates, firmware patches, and version control
Predictive maintenance strategies using data-driven analytics
Training & Documentation
Hands-on, plant-specific training with supporting documentation, remote access, and digital learning resources.
Read More
Practical, hands-on training sessions for operators, engineers, and maintenance staff
Plant-specific training programs and certification modules
Comprehensive technical documentation and user manuals
Remote training options and access to digital learning content
Read More
Practical, hands-on training sessions for operators, engineers, and maintenance staff
Plant-specific training programs and certification modules
Comprehensive technical documentation and user manuals
Remote training options and access to digital learning content
Performance Optimization & Analytics
Performance optimization through control loop tuning, real-time KPIs monitoring & analytics, and continuous improvement for sustainable operations.
Read More
Control loop tuning and logic optimization for enhanced system performance
KPI monitoring, diagnostics, and visual dashboards for real-time insights
Integration with Siemens Performance Insight and similar analytics platforms
Continuous improvement and energy efficiency audits for sustainable operations
Read More
Control loop tuning and logic optimization for enhanced system performance
KPI monitoring, diagnostics, and visual dashboards for real-time insights
Integration with Siemens Performance Insight and similar analytics platforms
Continuous improvement and energy efficiency audits for sustainable operations
Cybersecurity & Compliance
Implementation of cybersecurity aligned with global standards, featuring secure network design, threat detection, and resilient recovery planning.
Read More
Implementation of cybersecurity strategies aligned with IEC 62443 and NIST guidelines
Secure network design, firewall implementation, and role-based access control
System audits, patch management, and threat detection solutions
Backup and disaster recovery planning to ensure business resilience
Read More
Implementation of cybersecurity strategies aligned with IEC 62443 and NIST guidelines
Secure network design, firewall implementation, and role-based access control
System audits, patch management, and threat detection solutions
Backup and disaster recovery planning to ensure business resilience
PCS 7 Library Expertise
We offer extensive experience with Siemens PCS 7 standard and industry-specific libraries to accelerate deployment, standardize engineering, and ensure maintainability.
Read More
CEMAT Library (Cement & Mining):
Optimized control templates for kilns, crushers, conveyors, and grinding mills
Mining-specific logic and faceplates with built-in diagnostics and interlocks
Advanced Process Library (APL):
Modular and scalable faceplates with consistent user experience across all operator stations
Integrated alarm handling, diagnostics, and engineering reuse
Power Library (Energy & Utilities):
Templates for boiler, turbine, auxiliary systems, and load shedding applications
Preconfigured interlocks and safe startup/shutdown sequences
Pharma Library (GMP-Compliant):
Batch control elements with audit trail and 21 CFR Part 11 compliance
Utilities, HVAC, and cleanroom automation using validated templates
Custom/Hybrid Libraries:
Development of client-specific blocks and faceplates for special applications
Migration and enhancement of legacy libraries to PCS 7 APL framework
PCS 7 Add-ons & Route Control:
Setup of Route Control for flexible product and utility routing
Integration with SIMATIC Logon and Batch for regulated industries
Read More
CEMAT Library (Cement & Mining):
Optimized control templates for kilns, crushers, conveyors, and grinding mills
Mining-specific logic and faceplates with built-in diagnostics and interlocks
Advanced Process Library (APL):
Modular and scalable faceplates with consistent user experience across all operator stations
Integrated alarm handling, diagnostics, and engineering reuse
Power Library (Energy & Utilities):
Templates for boiler, turbine, auxiliary systems, and load shedding applications
Preconfigured interlocks and safe startup/shutdown sequences
Pharma Library (GMP-Compliant):
Batch control elements with audit trail and 21 CFR Part 11 compliance
Utilities, HVAC, and cleanroom automation using validated templates
Custom/Hybrid Libraries:
Development of client-specific blocks and faceplates for special applications
Migration and enhancement of legacy libraries to PCS 7 APL framework
PCS 7 Add-ons & Route Control:
Setup of Route Control for flexible product and utility routing
Integration with SIMATIC Logon and Batch for regulated industries
System Design & Engineering
Custom PCS 7 solutions designed for your process needs—scalable, fault-tolerant, and tested through virtual commissioning for seamless deployment.
Read More
Custom PCS 7 architectures tailored to your unique process and operational requirements
Scalable, modular solutions that accommodate future expansions and upgrades
Development of robust control strategies, I/O configurations, and fault-tolerant designs
Simulation and Factory Acceptance Testing (FAT) using virtual commissioning tools
Read More
Custom PCS 7 architectures tailored to your unique process and operational requirements
Scalable, modular solutions that accommodate future expansions and upgrades
Development of robust control strategies, I/O configurations, and fault-tolerant designs
Simulation and Factory Acceptance Testing (FAT) using virtual commissioning tools
Installation & Commissioning
On-site installation and integration with thorough testing and validation to ensure reliable, standards-compliant system performance.
Read More
Streamlined on-site installation with minimal impact on production operations
Comprehensive loop testing, system validation, and performance verification
Full integration of control cabinets, PLCs, HMIs, and field devices
Site Acceptance Testing (SAT) aligned with global standards
Read More
Streamlined on-site installation with minimal impact on production operations
Comprehensive loop testing, system validation, and performance verification
Full integration of control cabinets, PLCs, HMIs, and field devices
Site Acceptance Testing (SAT) aligned with global standards
Migration & System Upgrades
Migration from to the latest PCS 7 platform, with phased upgrades, asset modernization, and ensured business continuity.
Read More
Smooth migration from legacy DCS or outdated PCS 7 versions to the latest platform
Proven, low-risk migration strategies that ensure business continuity
Compatibility analysis, benchmarking, and phased transition planning
Retrofitting and modernization of existing assets to improve performance and reliability
Read More
Smooth migration from legacy DCS or outdated PCS 7 versions to the latest platform
Proven, low-risk migration strategies that ensure business continuity
Compatibility analysis, benchmarking, and phased transition planning
Retrofitting and modernization of existing assets to improve performance and reliability
IT/OT Integration
Integration with enterprise and edge systems for real-time data visibility, traceability, and informed operational decisions.
Read More
Secure, seamless integration with enterprise systems such as MES, ERP, SCADA, and IIoT
Real-time data acquisition and visibility for operational decision-making
Unified architecture for plant-wide transparency and traceability
Integration with data historians, OPC UA, MQTT, and edge computing platforms
Read More
Secure, seamless integration with enterprise systems such as MES, ERP, SCADA, and IIoT
Real-time data acquisition and visibility for operational decision-making
Unified architecture for plant-wide transparency and traceability
Integration with data historians, OPC UA, MQTT, and edge computing platforms
Maintenance & Lifecycle Support
Predictive maintenance and 24/7 support with analytics, remote diagnostics, and regular system updates for maximum reliability.
Read More
Preventive maintenance programs and recurring health diagnostics
24/7 expert support and remote diagnostics for rapid issue resolution
Regular system updates, firmware patches, and version control
Predictive maintenance strategies using data-driven analytics
Read More
Preventive maintenance programs and recurring health diagnostics
24/7 expert support and remote diagnostics for rapid issue resolution
Regular system updates, firmware patches, and version control
Predictive maintenance strategies using data-driven analytics
Training & Documentation
Hands-on, plant-specific training with supporting documentation, remote access, and digital learning resources.
Read More
Practical, hands-on training sessions for operators, engineers, and maintenance staff
Plant-specific training programs and certification modules
Comprehensive technical documentation and user manuals
Remote training options and access to digital learning content
Read More
Practical, hands-on training sessions for operators, engineers, and maintenance staff
Plant-specific training programs and certification modules
Comprehensive technical documentation and user manuals
Remote training options and access to digital learning content
Cybersecurity & Compliance
Implementation of cybersecurity aligned with global standards, featuring secure network design, threat detection, and resilient recovery planning.
Read More
Implementation of cybersecurity strategies aligned with IEC 62443 and NIST guidelines
Secure network design, firewall implementation, and role-based access control
System audits, patch management, and threat detection solutions
Backup and disaster recovery planning to ensure business resilience
Read More
Implementation of cybersecurity strategies aligned with IEC 62443 and NIST guidelines
Secure network design, firewall implementation, and role-based access control
System audits, patch management, and threat detection solutions
Backup and disaster recovery planning to ensure business resilience
Performance Optimization & Analytics
Performance optimization through control loop tuning, real-time KPIs monitoring & analytics, and continuous improvement for sustainable operations.
Read More
Control loop tuning and logic optimization for enhanced system performance
KPI monitoring, diagnostics, and visual dashboards for real-time insights
Integration with Siemens Performance Insight and similar analytics platforms
Continuous improvement and energy efficiency audits for sustainable operations
Read More
Control loop tuning and logic optimization for enhanced system performance
KPI monitoring, diagnostics, and visual dashboards for real-time insights
Integration with Siemens Performance Insight and similar analytics platforms
Continuous improvement and energy efficiency audits for sustainable operations
PCS 7 Library Expertise
We offer extensive experience with Siemens PCS 7 standard and industry-specific libraries to accelerate deployment, standardize engineering, and ensure maintainability.
Read More
CEMAT Library (Cement & Mining):
Optimized control templates for kilns, crushers, conveyors, and grinding mills
Mining-specific logic and faceplates with built-in diagnostics and interlocks
Advanced Process Library (APL):
Modular and scalable faceplates with consistent user experience across all operator stations
Integrated alarm handling, diagnostics, and engineering reuse
Power Library (Energy & Utilities):
Templates for boiler, turbine, auxiliary systems, and load shedding applications
Preconfigured interlocks and safe startup/shutdown sequences
Pharma Library (GMP-Compliant):
Batch control elements with audit trail and 21 CFR Part 11 compliance
Utilities, HVAC, and cleanroom automation using validated templates
Custom/Hybrid Libraries:
Development of client-specific blocks and faceplates for special applications
Migration and enhancement of legacy libraries to PCS 7 APL framework
PCS 7 Add-ons & Route Control:
Setup of Route Control for flexible product and utility routing
Integration with SIMATIC Logon and Batch for regulated industries
Read More
CEMAT Library (Cement & Mining):
Optimized control templates for kilns, crushers, conveyors, and grinding mills
Mining-specific logic and faceplates with built-in diagnostics and interlocks
Advanced Process Library (APL):
Modular and scalable faceplates with consistent user experience across all operator stations
Integrated alarm handling, diagnostics, and engineering reuse
Power Library (Energy & Utilities):
Templates for boiler, turbine, auxiliary systems, and load shedding applications
Preconfigured interlocks and safe startup/shutdown sequences
Pharma Library (GMP-Compliant):
Batch control elements with audit trail and 21 CFR Part 11 compliance
Utilities, HVAC, and cleanroom automation using validated templates
Custom/Hybrid Libraries:
Development of client-specific blocks and faceplates for special applications
Migration and enhancement of legacy libraries to PCS 7 APL framework
PCS 7 Add-ons & Route Control:
Setup of Route Control for flexible product and utility routing
Integration with SIMATIC Logon and Batch for regulated industries
Industry Applications
Industry Applications
Our domain experts design and deploy PCS 7-based automation solutions tailored for a variety of industries:
Our domain experts design and deploy PCS 7-based automation solutions tailored for a variety of industries:
Our domain experts design and deploy PCS 7-based automation solutions tailored for a variety of industries:
Why Trimasys?
Why Trimasys?
Complete Lifecycle Support
From concept to commissioning and beyond
Trusted Siemens System House & Trusted Solutions Partner
Best-in-class PCS7 Solutions Partner
Smart, Scalable Architecture
Complete Lifecycle Support
Built for integration with enterprise and industrial ecosystems
From concept to commissioning and beyond
Smart, Scalable Architecture
Built for integration with enterprise and industrial ecosystems
Reliable Execution
Minimized downtime, protected data integrity, and quality assurance
Security-Driven Designs
Cyber-resilient architectures and compliance-focused implementation
Global Delivery with Local Expertise
Presence across major industrial hubs in India, the USA, and Europe
Why Trimasys?
Complete Lifecycle Support
From concept to commissioning and beyond
Smart, Scalable Architecture
Built for integration with enterprise and industrial ecosystems
Reliable Execution
Minimized downtime, protected data integrity, and quality assurance
Security-Driven Designs
Cyber-resilient architectures and compliance-focused implementation
Global Delivery with Local
Expertise
Presence across major industrial hubs in
India, the USA, and Europe