Digital
Transformation
PTC ThingWorx Partner
Industrial IoT Solutions Provider & System Integrator
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What is Lack Of Digitalization Costing You?
In today’s highly competitive environment, forward-thinking companies understand that digital trnasformation is critical to addressing manufacturers’ key business drivers and creating value. These key drivers include the potential to cut costs, increase productivity, shorten time-to-market and increase customer focus. Trimasys is here to help manufacturing organizations create a competitive edge and usher in the next generation of industrial digital transformation.
Peak Manufacturing Efficiency
Availability, Performance, and Quality - we focus on the pillars that help measure and deliver overall equipment efficiency.
Digital Twins
Our Digital Twin process helps machines simulate the behavior of products and provide performance optimization recommendations.
Why is Digital Transformation a Top Priority?
While every manufacturer’s business is unique, they all face a singular challenge — how to leverage data and enhanced connectivity to access real-time insights across processes, machines and people. We enable this digital transformation for our customers.
Performance / Productivity
More throughput, lesser costs and higher quality = more revenue
Asset Reliability
Reduced downtime means reduced operating and maintenance costs
Safety
Predictive failure and real-time monitoring improve safety standards
Smart Machines | Connected Users
Enable machine intelligence and connect operators in silos
Digitalize all your shopfloor equipment across all locations
System integration from broad spectrum of control systems having multiple protocols and versions
Visualize and analyze KPI's like OEE for performance, asset utilization and reliability
Leverage artificial intelligence and deep learning to continually improve and excel
How We Help You Transform Digitally?
- Digitalize and integrate all your manufacturing equipment
- Analytics of various KPIs across equipment, sections, plant and enterprise
- Help you identify what’s draining your efficiency and putting pressure on your cost of quality
- Enable you drive improvement programs for manufacturing excellence
- Custom solutions to meet your specific requirements
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Energy Management
Energy is a significant direct input cost for manufacturing units, just like raw materials. Escalation in energy costs has a direct impact on profitability. The first step in energy management is to monitor consumption patterns, identify leakages, create load balancing, and reduce maximum demand.
The next step is to introduce powerful data analytics capabilities to define and monitor the energy efficiency of machines and take corrective measures to operate machines optimally and schedule maintenance and repairs. Continuous, 24×7 monitoring is the key.
Our energy management solution is built on IIoT technology with machine-specific algorithms to improve performance and reduce energy consumption significantly.
Why is Energy Management and Efficiency Critical?
Energy and resource management is playing an increasingly fundamental role for manufacturers. On one hand, increasing energy expenses are becoming noticeable in production costs, and on the other hand, profit margins can only take effect if costs are reduced.
Reduce Direct Cost
Reduce costs in high-intensity function areas
Identify Inefficiencies
Understand energy vulnerabilities across the value chain
Improve Bottom Line
Create impact by plugging efficiency gaps
Reduce Carbon Footprint
ISO 14000 compliance on offset footprint
How do we do it?
- Collate energy data from your plants and equipment
- Provide visual analysis of energy across equipment, sections, plant and enterprise
- Analyse energy data vis-à-vis operational data to help you identify what’s draining energy
- Leverage AI/ML to predict energy consumption
- Maximise energy efficiency by using our prescriptive analysis for operations management
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Case study
Chiller Energy Management
12% savings on chiller energy consumption for leader PharmaCo
Prescriptive & Predictive Maintenance
Preventive Maintenance
Perform specific maintenance tasks at regular intervals
Usage-based Maintenance
Perform specific maintenance tasks based on measured usage
Predictive Maintenance
Perform specific maintenance tasks based on impending breakdowns predicted using Machine Learning on critical process parameters
Prescriptive Maintenance
Perform maintenance tasks prescribed by the machine’s intelligence using Machine Learning on critical process parameters
When will your unplanned downtime be a thing of the past?
Predictive MCM has been around for decades, but modern technology has enabled better RoI to serve critical machines. Cutting-edge, innovative technologies, are now cost-effective to deploy across the plant.
Predictive and Prescriptive Maintenance for Rotating Machines
Rotating equipment fails due to misalignment, balance, wear and tear, incorrect lubrication or clearance, loose foundation screws, bearing excitation, stator problems like eccentricity, and rotor problems like loose or open rotor bars.
These problems cause breakdowns and reduce the usable lifetime of the machines but can be detected early and taking remedial action. Until now, most detection action is periodic and maintenance personnel dependent. Our analytics and diagnostics solutions make it efficient to provide spectral analysis of this data at a fraction of the earlier costs.
Use of AI/ML for Predictive & Prescriptive Maintenance
Enterprises need to monitor, diagnose, predict and optimize their business and processes. It is not just sufficient to collect and visualize raw data. It is essential to gather actionable insights to achieve desired outcomes.
Trimasys uses machine learning that involves utilizing machine data to make real-time decisions that drive value – like optimizing efficiency, predicting problems, or preventing downtime by generating analytical models based on actual machine data and are dynamic and auto-learning as the exposure to more data occurs.
It can also use the engineering models of machines to digitally simulate the behavior of products to provide recommendations on how to optimize performance.
How do we do it?
- Trimasys provides proven IIoT solutions using simple plug & play predictive maintenance.
- High accuracy measurement of triaxial vibration, surface temperature and acoustics with online FFT and auto diagnostics.
- On-premise or cloud data deployment
- Cost-competitive solutions are available on CAPEX and OPEX cost models.
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Case study
Paint Shop Blower Motor Monitoring
Velocity and acceleration spikes monitoring and maintenance.
Tracking and Tracing
Trimasys offers a range of solutions facilitating track & trace IoT solutions that help businesses improve processes, gain visibility, improve efficiency and enable improved decision making by making the available constant flow of data expanding automation capabilities.
Whether you are in food, pharmaceuticals, electronics, or other industries, our track and trace solutions reduce human error, improve quality control, manage warranties and recalls and help manage investories with precision.
Do you lose valuable time tracking assets?
The solutions have been deployed across diverse industrial segments, driving efficiency and improving safety. Our solutions include industrial BLE beacon devices, repeaters, gateways, data mining, analytics, alerts and an APT Software Application.
People
Efficiency, navigation, and safety
Vehicles
Visibility and turnaround time
Material
Visibility, efficiency, WIP
Tools and Assets
Visibility, maintenance efficiency
Case study
Vehicle Tracking
Card Based Entry/Exit Fleet Management System
