Digital
Transformation

PTC_logo

PTC ThingWorx Partner

Industrial IoT Solutions Provider & System Integrator

What is Lack Of Digitalization Costing You?

In today’s highly competitive environment, forward-thinking companies understand that digital innovation is critical to addressing manufacturers’ key business drivers and creating value. These key drivers include the potential to cut costs, increase productivity, shorten time-to-market and increase customer focus. Trimasys is here to help manufacturing organizations create a competitive edge and usher in the next generation of industrial digital transformation.

Why is Digital Transformation a Top Priority?

While every manufacturer’s business is unique, they all face a singular challenge — how to leverage data and enhanced connectivity to access real-time insights across processes, machines and people. We enable this for our customers.

Performance / Productivity

Performance / Productivity

More throughput, lesser costs and higher quality = more revenue

Asset Reliability

Asset Reliability

Reduced downtime means reduced operating and maintenance costs

Safety

Safety

Predictive failure and real-time monitoring improve safety standards

Smart Machines | Connected Users

Smart Machines | Connected Users

Enable machine intelligence and connect operators in silos

Plant Digitalization

Digitalize all your shopfloor equipment across all locations

System integration from broad spectrum of control systems having multiple protocols and versions

Visualize and analyze KPI's like OEE for performance, asset utilization and reliability

Leverage artificial intelligence and deep learning to continually improve and excel

How do we do it?

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Energy Management

Energy is a significant direct input cost for manufacturing units, just like raw materials. Escalation in energy costs has a direct impact on profitability. The first step in energy management is to monitor consumption patterns, identify leakages, create load balancing, and reduce maximum demand.

The next step is to introduce powerful data analytics capabilities to define and monitor the energy efficiency of machines and take corrective measures to operate machines optimally and schedule maintenance and repairs. Continuous, 24×7 monitoring is the key.

Our energy management solution is built on IIoT technology with machine-specific algorithms to improve performance and reduce energy consumption significantly.

Why is Energy Management and Efficiency Critical?

Energy and resource management is playing an increasingly fundamental role for manufacturers. On one hand, increasing energy expenses are becoming noticeable in production costs, and on the other hand, profit margins can only take effect if costs are reduced.

Reduce Direct Cost

Reduce Direct Cost

Reduce costs in high-intensity function areas

Identify Inefficiencies

Identify Inefficiencies

Understand energy vulnerabilities across the value chain

Improve Bottom Line

Improve Bottom Line

Create impact by plugging efficiency gaps

Reduce Carbon Footprint

Reduce Carbon Footprint

ISO 14000 compliance on offset footprint

How do we do it?

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Reduce energy demand by upto
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Reduce energy cost by
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Improve equipment availability by
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Reduce capex investment by
Case study

Chiller Energy Management

12% savings on chiller energy consumption for leader PharmaCo

Prescriptive & Predictive Maintenance

Preventive Maintenance

Perform specific maintenance tasks at regular intervals

Usage-based Maintenance

Perform specific maintenance tasks based on measured usage

Predictive Maintenance

Perform specific maintenance tasks based on impending breakdowns predicted using Machine Learning on critical process parameters

Prescriptive Maintenance

Perform maintenance tasks prescribed by the machine’s intelligence using Machine Learning on critical process parameters

When will your unplanned downtime be a thing of the past?

Predictive MCM has been around for decades, but modern technology has enabled better RoI to serve critical machines. Cutting-edge, innovative technologies, are now cost-effective to deploy across the plant.

Predictive and Prescriptive Maintenance for Rotating Machines

Rotating equipment fails due to misalignment, balance, wear and tear, incorrect lubrication or clearance, loose foundation screws, bearing excitation, stator problems like eccentricity, and rotor problems like loose or open rotor bars.

These problems cause breakdowns and reduce the usable lifetime of the machines but can be detected early and taking remedial action. Until now, most detection action is periodic and maintenance personnel dependent. Our analytics and diagnostics solutions make it efficient to provide spectral analysis of this data at a fraction of the earlier costs.

Use of AI/ML for Predictive & Prescriptive Maintenance

Enterprises need to monitor, diagnose, predict and optimize their business and processes. It is not just sufficient to collect and visualize raw data. It is essential to gather actionable insights to achieve desired outcomes.

Trimasys uses machine learning that involves utilizing machine data to make real-time decisions that drive value – like optimizing efficiency, predicting problems, or preventing downtime by generating analytical models based on actual machine data and are dynamic and auto-learning as the exposure to more data occurs.

It can also use the engineering models of machines to digitally simulate the behavior of products to provide recommendations on how to optimize performance.

How do we do it?

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Reduce unplanned downtime by upto
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Reduce time spent at site by upto
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Increase service response time by upto
Case study

Paint Shop Blower Motor Monitoring

Velocity and acceleration spikes monitoring and maintenance.

Tracking and Tracing

Trimasys offers a range of solutions facilitating track & trace IoT solutions that help businesses improve processes, gain visibility, improve efficiency and enable improved decision making by making the available constant flow of data expanding automation capabilities.

Whether you are in food, pharmaceuticals, electronics, or other industries, our track and trace solutions reduce human error, improve quality control, manage warranties and recalls and help manage investories with precision.

Do you lose valuable time tracking assets?

The solutions have been deployed across diverse industrial segments, driving efficiency and improving safety. Our solutions include industrial BLE beacon devices, repeaters, gateways, data mining, analytics, alerts and an APT Software Application.

People

People

Efficiency, navigation, and safety

Vehicles

Vehicles

Visibility and turnaround time

Material

Material

Visibility, efficiency, WIP

Tools and Assets

Tools and Assets

Visibility, maintenance efficiency

Case study

Vehicle Tracking

Card Based Entry/Exit Fleet Management System